Hancock Library Wall: plywood CNC cut list, Rev G.2
Rev G.2: single 3/4 partitions. One partition per tower with a tower cap, single 3/4 divider cores with 2¼″ poplar faces, end panels 3/4″ nearer the walls, wider upper shelf cores, and re-split upper backs.
Rev G.1: traditional sawtooth shelves. Shelf cores are full width (opening less 1/8) and notched at all four corners around the standards; the notches are in the outlines. Edging runs full width, cleats are straight 3/4 × 1 bars, and the keepers are omitted.
Rev G, 2 Nov 2026 (current): built from the Rev G model. All five upper bays 12″ deep (center dividers and shelves deeper); the 108″ lower frieze is the front of a motorized screen drawer (new cheek plates, end plates, top plate, cable tray; old fixed screen carrier removed); base cabinets raised 3½″ onto the room's 7½″ base, which runs across in one length (new backer, taller platform rails, shorter box sides and backs); cupboard 3 built like the others. Files sent to vendors before Rev G (Rev F / F.1) are superseded.
ACTUAL_THICKNESS 0.72″ (3/4 nominal) · 1/2 nominal 0.47″ · 1/4 nominal 0.188″ · sheets 48 × 96, face grain along 96 · checks: 237 pass, 0 fail
Totals and sheet count
- 3/4″: 237 sq ft is 9.9 sheets at 75% yield; a grain-locked packing check fits it on 10. Rev G adds the drawer cheeks and end plates and taller platform rails, and drops the screen-carrier webs and gussets, so the total is about the same as Rev F. Budget the 75% figure rounded up plus one spare.
- 1/2″: 35 sq ft (three countertop lower layers, the two carriage top-plate pieces and the two base backer pieces) is 1.46 sheets at 75%; the packing check needs 2. The 87″ backer and 51¾″ top-plate pieces run along the 96″ direction.
- 1/4″: 116 sq ft is 4.82 sheets at 75%; the packing check needs 5 with ½″ trim. Each 64½″ upper back needs most of a sheet; the box backs are now 27¼″ long, which fits the offcut beside an upper back more easily than Rev F's 30¾″. Full-depth bay-top liners SP1–SP3 are 7.2 sq ft.
DXF previews
Red: CUT_OUTSIDE · blue: CUT_INSIDE · gold: POCKET · purple: DRILL · green arrow: GRAIN
Plywood parts (in the DXF and STEP files)
| ID | Description | Coll. | Qty | L | W | T nom / act | Grain | Machining (DXF) | Shop ops (not DXF) | Edging | Scribe | Splice | Provisional | Rev G change / note | Flags |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| P1.F | Platform front rails (Rev G: no AV intake notches) Platform_rail_front_1, _2 | 01 | 2 | 85 1/4 | 7 3/8 | 3/4 / 0.720 | length | VERIFY floor; shim to level | Rev G: height 3 7/8 -> 7 3/8; Rev F notched pair P1.F1/P1.F2 replaced by two plain rails | Rev E 86 1/4 vs model 85 1/4 (decision 4); Rev G: 7 3/8 tall, notches removed | |||||
| P1.R | Platform rear rails Platform_rail_rear_1, _2 | 01 | 2 | 85 1/4 | 7 3/8 | 3/4 / 0.720 | length | VERIFY floor; shim to level | Rev G: height 3 7/8 -> 7 3/8 | Rev E 86 1/4 vs model 85 1/4 (decision 4) | |||||
| P2 | Platform crossmembers Platform_crossmembers (model: one under each box side) | 01 | 15 | 11 3/4 | 7 3/8 | 3/4 / 0.720 | length | Place one under each box side (10) and one at mid-span under each box (5). Boxes do not share sides (1 1/2 spacer gap between boxes), so 10 + 5 = 15. | VERIFY floor | Rev G: height 3 7/8 -> 7 3/8 | Changed from Rev E qty 13 and model qty 10 | ||||
| P5.1 | Base backer / nailer behind the room base, piece 1 of 2 Plinth_backer | 01 | 1 | 87 | 7 3/8 | 1/2 / 0.470 | length | Face-fixed to the front platform rails; the room base is nailed to it | SCRIBE bottom edge to the floor; wall ends to the side walls | Two 87 lengths, joint at X 87 (centered on the platform rail joint) | Model thickness 9/16: cut from 1/2 ply and shim 1/16 to the base line Y 14 15/16 (decision 18) | Rev G new part (replaces the Rev F poplar plinth faces P3) | |||
| P5.2 | Base backer / nailer behind the room base, piece 2 of 2 Plinth_backer | 01 | 1 | 87 | 7 3/8 | 1/2 / 0.470 | length | Face-fixed to the front platform rails; the room base is nailed to it | SCRIBE bottom edge to the floor; wall ends to the side walls | Two 87 lengths, joint at X 87 (centered on the platform rail joint) | Model thickness 9/16: cut from 1/2 ply and shim 1/16 to the base line Y 14 15/16 (decision 18) | Rev G new part (replaces the Rev F poplar plinth faces P3) | |||
| B2.1 | Base box 1 sides BaseBox_1 (side pieces) | 02 | 2 | 27 1/4 | 13 1/4 | 3/4 / 0.720 | length | Rabbet for bottom, inside face, along bottom edge: 0.7200 wide (ACTUAL_THICKNESS) x 1/4 deep, full 13 1/4 depth. Handed pair: rabbet on the face toward the box inside. Bottom glued and screwed through the sides; box bottom bears on the platform crossmembers. CHANGE FROM REV E: Rev E calls a dado; the model puts the bottom flush with the side bottoms (Z 7 1/2 in Rev G). | Rev G: height 30 3/4 -> 27 1/4 (box raised 3 1/2 onto the 7 1/2 room base line) | Changed from Rev E: dado -> bottom-edge rabbet (owner decision 9) | |||||
| B3.1 | Base box 1 bottom BaseBox_1 | 02 | 1 | 31.0600 | 13 1/4 | 3/4 / 0.720 | length | Length = box width 32 - 2 x ACTUAL_THICKNESS + 2 x 1/4 rabbet depth | size unchanged in Rev G | ||||||
| B4.1F | Base box 1 front stretcher BaseBox_1 | 02 | 1 | 30.5600 | 3 1/2 | 3/4 / 0.720 | length | Ledge slots 1/4 wide x 1/2 long (1/4 bit), running front-to-back (#10 pan-head + 3/4 OD washer, 0.31 travel), 4 fixing points at 2, 10.8533, 19.7067, 28.5600 from left end, centered on width | |||||||
| B4.1B | Base box 1 back stretcher (ledge fixed datum) BaseBox_1 | 02 | 1 | 30.5600 | 3 1/2 | 3/4 / 0.720 | length | #10 clearance holes 13/64 dia through (DXF layer DRILL_0.203), 4 fixing points at 2, 10.8533, 19.7067, 28.5600 from left end, centered on width | |||||||
| B6.1 | Cupboard 1 shelf core (notched) Shelf_C1_core | 08 | 1 | 30 3/8 | 11 7/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 9 13/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. | 1/4 ply spline groove on front edge for edging B7 (edge op; depth/offset not dimensioned) | Front: B7.1 poplar 3/4 x 1 1/4 flush top, full shelf width, quirk bead | Rev G.1: opening - 1/8 (was opening - 2) with four corner notches; sits on sawtooth cleats | Rev G.1 change | |||
| B5.1 | Base box 1 back BaseBox_1_back_lauan | 03 | 1 | 27 1/4 | 32 | 1/4 / 0.188 | length | Applied flat over box sides and rails, no rabbet (decision 10) | Rev G: height 30 3/4 -> 27 1/4 | ||||||
| B2.2 | Base box 2 sides BaseBox_2 (side pieces) | 02 | 2 | 27 1/4 | 13 1/4 | 3/4 / 0.720 | length | Rabbet for bottom, inside face, along bottom edge: 0.7200 wide (ACTUAL_THICKNESS) x 1/4 deep, full 13 1/4 depth. Handed pair: rabbet on the face toward the box inside. Bottom glued and screwed through the sides; box bottom bears on the platform crossmembers. CHANGE FROM REV E: Rev E calls a dado; the model puts the bottom flush with the side bottoms (Z 7 1/2 in Rev G). | Rev G: height 30 3/4 -> 27 1/4 (box raised 3 1/2 onto the 7 1/2 room base line) | Changed from Rev E: dado -> bottom-edge rabbet (owner decision 9) | |||||
| B3.2 | Base box 2 bottom BaseBox_2 | 02 | 1 | 32.8100 | 13 1/4 | 3/4 / 0.720 | length | Length = box width 33 3/4 - 2 x ACTUAL_THICKNESS + 2 x 1/4 rabbet depth | size unchanged in Rev G | ||||||
| B4.2F | Base box 2 front stretcher BaseBox_2 | 02 | 1 | 32.3100 | 3 1/2 | 3/4 / 0.720 | length | Ledge slots 1/4 wide x 1/2 long (1/4 bit), running front-to-back (#10 pan-head + 3/4 OD washer, 0.31 travel), 4 fixing points at 2, 11.4367, 20.8733, 30.3100 from left end, centered on width | |||||||
| B4.2B | Base box 2 back stretcher (ledge fixed datum) BaseBox_2 | 02 | 1 | 32.3100 | 3 1/2 | 3/4 / 0.720 | length | #10 clearance holes 13/64 dia through (DXF layer DRILL_0.203), 4 fixing points at 2, 11.4367, 20.8733, 30.3100 from left end, centered on width | |||||||
| B6.2 | Cupboard 2 shelf core (notched) Shelf_C2_core | 08 | 1 | 32 1/8 | 11 7/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 9 13/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. | 1/4 ply spline groove on front edge for edging B7 (edge op; depth/offset not dimensioned) | Front: B7.2 poplar 3/4 x 1 1/4 flush top, full shelf width, quirk bead | Rev G.1: opening - 1/8 (was opening - 2) with four corner notches; sits on sawtooth cleats | Rev G.1 change | |||
| B5.2 | Base box 2 back BaseBox_2_back_lauan | 03 | 1 | 27 1/4 | 33 3/4 | 1/4 / 0.188 | length | Applied flat over box sides and rails, no rabbet (decision 10) | Rev G: height 30 3/4 -> 27 1/4 | ||||||
| B2.3 | Base box 3 sides BaseBox_3_AV (side pieces) | 02 | 2 | 27 1/4 | 13 1/4 | 3/4 / 0.720 | length | Rabbet for bottom, inside face, along bottom edge: 0.7200 wide (ACTUAL_THICKNESS) x 1/4 deep, full 13 1/4 depth. Handed pair: rabbet on the face toward the box inside. Bottom glued and screwed through the sides; box bottom bears on the platform crossmembers. CHANGE FROM REV E: Rev E calls a dado; the model puts the bottom flush with the side bottoms (Z 7 1/2 in Rev G). | Rev G: height 30 3/4 -> 27 1/4 (box raised 3 1/2 onto the 7 1/2 room base line) | Changed from Rev E: dado -> bottom-edge rabbet (owner decision 9) | |||||
| B3.3 | Base box 3 bottom BaseBox_3_AV | 02 | 1 | 32.0600 | 13 1/4 | 3/4 / 0.720 | length | Length = box width 33 - 2 x ACTUAL_THICKNESS + 2 x 1/4 rabbet depth; solid panel, no through-cuts | Rev F.1: three 27 x 2 vent cut-outs removed; size unchanged in Rev G | Rev F.1 change: vent cut-outs removed; solid panel (owner, 2 Nov 2026) | |||||
| B4.3F | Base box 3 front stretcher BaseBox_3 | 02 | 1 | 31.5600 | 3 1/2 | 3/4 / 0.720 | length | Ledge slots 1/4 wide x 1/2 long (1/4 bit), running front-to-back (#10 pan-head + 3/4 OD washer, 0.31 travel), 4 fixing points at 2, 11.1867, 20.3733, 29.5600 from left end, centered on width | |||||||
| B4.3B | Base box 3 back stretcher (ledge fixed datum) BaseBox_3 | 02 | 1 | 31.5600 | 3 1/2 | 3/4 / 0.720 | length | #10 clearance holes 13/64 dia through (DXF layer DRILL_0.203), 4 fixing points at 2, 11.1867, 20.3733, 29.5600 from left end, centered on width | |||||||
| B6.3 | Cupboard 3 shelf core (notched) Shelf_C3_core | 08 | 1 | 31 3/8 | 11 7/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 9 13/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. | 1/4 ply spline groove on front edge for edging B7 (edge op; depth/offset not dimensioned) | Front: B7.3 poplar 3/4 x 1 1/4 flush top, full shelf width, quirk bead | Rev G.1: opening - 1/8 (was opening - 2) with four corner notches; sits on sawtooth cleats | Rev G.1 change | |||
| B5.3 | Base box 3 back BaseBox_3_back_lauan | 03 | 1 | 27 1/4 | 33 | 1/4 / 0.188 | length | Applied flat over box sides and rails, no rabbet (decision 10) | Rev G: height 30 3/4 -> 27 1/4 | Rev G: AV removable-back frame dropped (no AV in cupboard 3) | |||||
| B2.4 | Base box 4 sides BaseBox_4 (side pieces) | 02 | 2 | 27 1/4 | 13 1/4 | 3/4 / 0.720 | length | Rabbet for bottom, inside face, along bottom edge: 0.7200 wide (ACTUAL_THICKNESS) x 1/4 deep, full 13 1/4 depth. Handed pair: rabbet on the face toward the box inside. Bottom glued and screwed through the sides; box bottom bears on the platform crossmembers. CHANGE FROM REV E: Rev E calls a dado; the model puts the bottom flush with the side bottoms (Z 7 1/2 in Rev G). | Rev G: height 30 3/4 -> 27 1/4 (box raised 3 1/2 onto the 7 1/2 room base line) | Changed from Rev E: dado -> bottom-edge rabbet (owner decision 9) | |||||
| B3.4 | Base box 4 bottom BaseBox_4 | 02 | 1 | 32.8100 | 13 1/4 | 3/4 / 0.720 | length | Length = box width 33 3/4 - 2 x ACTUAL_THICKNESS + 2 x 1/4 rabbet depth | size unchanged in Rev G | ||||||
| B4.4F | Base box 4 front stretcher BaseBox_4 | 02 | 1 | 32.3100 | 3 1/2 | 3/4 / 0.720 | length | Ledge slots 1/4 wide x 1/2 long (1/4 bit), running front-to-back (#10 pan-head + 3/4 OD washer, 0.31 travel), 4 fixing points at 2, 11.4367, 20.8733, 30.3100 from left end, centered on width | |||||||
| B4.4B | Base box 4 back stretcher (ledge fixed datum) BaseBox_4 | 02 | 1 | 32.3100 | 3 1/2 | 3/4 / 0.720 | length | #10 clearance holes 13/64 dia through (DXF layer DRILL_0.203), 4 fixing points at 2, 11.4367, 20.8733, 30.3100 from left end, centered on width | |||||||
| B6.4 | Cupboard 4 shelf core (notched) Shelf_C4_core | 08 | 1 | 32 1/8 | 11 7/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 9 13/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. | 1/4 ply spline groove on front edge for edging B7 (edge op; depth/offset not dimensioned) | Front: B7.4 poplar 3/4 x 1 1/4 flush top, full shelf width, quirk bead | Rev G.1: opening - 1/8 (was opening - 2) with four corner notches; sits on sawtooth cleats | Rev G.1 change | |||
| B5.4 | Base box 4 back BaseBox_4_back_lauan | 03 | 1 | 27 1/4 | 33 3/4 | 1/4 / 0.188 | length | Applied flat over box sides and rails, no rabbet (decision 10) | Rev G: height 30 3/4 -> 27 1/4 | ||||||
| B2.5 | Base box 5 sides BaseBox_5 (side pieces) | 02 | 2 | 27 1/4 | 13 1/4 | 3/4 / 0.720 | length | Rabbet for bottom, inside face, along bottom edge: 0.7200 wide (ACTUAL_THICKNESS) x 1/4 deep, full 13 1/4 depth. Handed pair: rabbet on the face toward the box inside. Bottom glued and screwed through the sides; box bottom bears on the platform crossmembers. CHANGE FROM REV E: Rev E calls a dado; the model puts the bottom flush with the side bottoms (Z 7 1/2 in Rev G). | Rev G: height 30 3/4 -> 27 1/4 (box raised 3 1/2 onto the 7 1/2 room base line) | Changed from Rev E: dado -> bottom-edge rabbet (owner decision 9) | |||||
| B3.5 | Base box 5 bottom BaseBox_5 | 02 | 1 | 31.0600 | 13 1/4 | 3/4 / 0.720 | length | Length = box width 32 - 2 x ACTUAL_THICKNESS + 2 x 1/4 rabbet depth | size unchanged in Rev G | ||||||
| B4.5F | Base box 5 front stretcher BaseBox_5 | 02 | 1 | 30.5600 | 3 1/2 | 3/4 / 0.720 | length | Ledge slots 1/4 wide x 1/2 long (1/4 bit), running front-to-back (#10 pan-head + 3/4 OD washer, 0.31 travel), 4 fixing points at 2, 10.8533, 19.7067, 28.5600 from left end, centered on width | |||||||
| B4.5B | Base box 5 back stretcher (ledge fixed datum) BaseBox_5 | 02 | 1 | 30.5600 | 3 1/2 | 3/4 / 0.720 | length | #10 clearance holes 13/64 dia through (DXF layer DRILL_0.203), 4 fixing points at 2, 10.8533, 19.7067, 28.5600 from left end, centered on width | |||||||
| B6.5 | Cupboard 5 shelf core (notched) Shelf_C5_core | 08 | 1 | 30 3/8 | 11 7/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 9 13/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. | 1/4 ply spline groove on front edge for edging B7 (edge op; depth/offset not dimensioned) | Front: B7.5 poplar 3/4 x 1 1/4 flush top, full shelf width, quirk bead | Rev G.1: opening - 1/8 (was opening - 2) with four corner notches; sits on sawtooth cleats | Rev G.1 change | |||
| B5.5 | Base box 5 back BaseBox_5_back_lauan | 03 | 1 | 27 1/4 | 32 | 1/4 / 0.188 | length | Applied flat over box sides and rails, no rabbet (decision 10) | Rev G: height 30 3/4 -> 27 1/4 | ||||||
| B9 | Box spacers behind stiles, laminated in pairs to 1 1/2 | 02 | 16 | 24 1/2 | 6 | 3/4 / 0.720 | length | Rev G: length 28 -> 24 1/2 (boxes 3 1/2 shorter); not modeled, confirm against the box height | qty read as 8 spacers x 2 layers (decision 15) | ||||||
| U5 | Upper backs, side bays Upper_back_lauan_bay1, bay5 | 03 | 2 | 64 1/2 | 33 1/2 | 1/4 / 0.188 | length | Applied flat, no rabbet (decision 10) | Rev G.2: backs re-split on the single partitions (X 1-34 1/2-69 3/4-104 1/4-139 1/2-173): 32 -> 33 1/2 wide | Rev G.2 change | |||||
| U6 | Upper backs, center bays 2 and 4 (seams on the partition and divider) Upper_back_lauan_bay2, bay4 | 03 | 2 | 64 1/2 | 35 1/4 | 1/4 / 0.188 | length | Applied flat, no rabbet (decision 10) | Rev G.2: backs re-split on the single partitions (X 1-34 1/2-69 3/4-104 1/4-139 1/2-173): 34 1/2 -> 35 1/4 wide | Rev G.2 change | |||||
| U6C | Upper back, center bay 3 (seams on the dividers) Upper_back_lauan_bay3 | 03 | 1 | 64 1/2 | 34 1/2 | 1/4 / 0.188 | length | Applied flat, no rabbet (decision 10) | Rev G.2: backs re-split on the single partitions (X 1-34 1/2-69 3/4-104 1/4-139 1/2-173): 34 1/2 (unchanged width) | Rev G.2: split from U6 | |||||
| F5.LU | Countertop left section, upper 3/4 layer Waist_ledge_L | 04 | 1 | 70 1/4 | 15 1/2 | 3/4 / 0.720 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.L 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1/2 left (wall) end; +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| F5.LL | Countertop left section, lower 1/2 layer Waist_ledge_L | 04 | 1 | 70 1/4 | 15 1/2 | 1/2 / 0.470 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.L 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1/2 left (wall) end; +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| F5.CU | Countertop center section, upper 3/4 layer Waist_ledge_C | 04 | 1 | 34 1/2 | 15 1/2 | 3/4 / 0.720 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.C 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| F5.CL | Countertop center section, lower 1/2 layer Waist_ledge_C | 04 | 1 | 34 1/2 | 15 1/2 | 1/2 / 0.470 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.C 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| F5.RU | Countertop right section, upper 3/4 layer Waist_ledge_R | 04 | 1 | 70 1/4 | 15 1/2 | 3/4 / 0.720 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.R 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1/2 right (wall) end; +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| F5.RL | Countertop right section, lower 1/2 layer Waist_ledge_R | 04 | 1 | 70 1/4 | 15 1/2 | 1/2 / 0.470 | length | Laminate 3/4 + 1/2 layers (core ~1.19 actual, no shim). Nosing flush at top; the ~1/16 step at the underside sits behind the cove. Section joints: 2 loose tenons + 2 draw bolts per joint (sizes not dimensioned). Upright locating spline grooves in rear zone (not dimensioned). Biscuit/spline slots for nosing. R5/8 thumbnail is on the poplar nosing only. | Front: F5N.R 5/4 poplar nosing 1 1/4 x 1 1/2, glued + biscuited/splined, flush at top | SCRIBE, trim on site: +1/2 right (wall) end; +1 rear (Rev E) | Changed from Rev E: solid poplar ledge -> laminated ply core. Core depth = 16 finished - 1 1/2 nosing + 1 rear scribe | ||||
| U2E | End panels (X 1-1 3/4 and 172 1/4-173) Tower_panels_3/4ply (end panels) | 06 | 2 | 64 1/2 | 10 1/4 | 3/4 / 0.720 | length | 1/4 ply locating spline groove at bottom edge, rear zone only (edge op; not dimensioned) | Rev G.2: moved 3/4 toward the walls; carry the side-bay strips | Rev G.2 change | |||||
| U2P | Tower partitions, single 3/4 (X 34 1/8-34 7/8 and 139 1/8-139 7/8) Tower_panels_3/4ply (partitions) | 06 | 2 | 63 3/4 | 10 1/4 | 3/4 / 0.720 | length | Sawtooth strips both faces; 1/4 ply locating spline groove at bottom edge (edge op) | Rev G.2: one 3/4 partition per tower replaces the two 64 1/2 panels with a 1 1/2 cavity | Rev G.2 change | |||||
| U3 | Center divider cores, single 3/4 Center_divider_1, _2 | 06 | 2 | 64 7/16 | 10 1/4 | 3/4 / 0.720 | length | Sawtooth strips both faces; locating spline groove at bottom edge (edge op) | Front: U3F poplar face 3/4 x 2 1/4 (covers the core and both strips) | Rev G.2: one 3/4 core per divider (was 2 layers 64 7/16 x 11 laminated); depth 11 -> 10 1/4 | Rev G.2 change | ||||
| U4C | Tower caps (under the drawer cheeks) Tower_cap_L, _R | 06 | 2 | 2 5/8 | 10 1/4 | 3/4 / 0.720 | width | Screwed down into the partition; the drawer cheek DR1 stands on it | Rev G.2 new part | ||||||
| U4 | Tower soffits (side bays) Tower_soffit_L, _R | 06 | 2 | 31 1/4 | 10 1/4 | 3/4 / 0.720 | length | LEFT soffit (U4 L): removable access panel for the drawer controls enclosure above it (size and fixing set on site; not in the DXF) | Rev G.2: 30 1/2 -> 31 1/4 long | Rev G: controls enclosure (ESP32, motor driver, 12 V supply) and outlet sit on the left soffit | |||||
| U9L | Side-bay shelf cores, LEFT bay 1 (notched) Shelf_U1_*_core | 08 | 4 | 32 1/4 | 9 11/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 8 1/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. LABEL layer carries the edging layout (not cut). | 1/4 ply spline groove front edge, over the edging length only | Front: U11 poplar 3/4 x 1 1/2 flush top, 30 3/8 long (opening less 1/16 each side), NOT full width: starts 3/4 in from the LEFT end of the core and stops 1 1/8 short of the RIGHT end (left/right as seen from the room, face side up) | Rev G.2: 28 3/4 -> 32 1/4 (interior - 1/8; single partitions widen the interiors) with four corner notches; edging offset 3/4 left / 1 1/8 right | Rev G.2 change; HANDED by edging position | |||
| U10L | Center-bay shelf cores, bay 2 (notched) Shelf_U2_*_core | 08 | 4 | 34 3/8 | 9 11/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 8 1/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. LABEL layer carries the edging layout (not cut). | 1/4 ply spline groove front edge, over the edging length only | Front: U11 poplar 3/4 x 1 1/2 flush top, 32 1/2 long (opening less 1/16 each side), NOT full width: starts 1 1/8 in from the LEFT end of the core and stops 3/4 short of the RIGHT end (left/right as seen from the room, face side up) | Rev G.2: 31 1/4 -> 34 3/8 (interior - 1/8; single partitions widen the interiors) with four corner notches; edging offset 1 1/8 left / 3/4 right | Rev G.2 change; HANDED by edging position | |||
| U10C | Center-bay shelf cores, bay 3 (notched) Shelf_U3_*_core | 08 | 4 | 33 5/8 | 9 11/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 8 1/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. LABEL layer carries the edging layout (not cut). | 1/4 ply spline groove front edge, over the edging length only | Front: U11 poplar 3/4 x 1 1/2 flush top, 32 1/8 long (opening less 1/16 each side), NOT full width: starts 3/4 in from the LEFT end of the core and stops 3/4 short of the RIGHT end (left/right as seen from the room, face side up) | Rev G.2: 31 1/4 -> 33 5/8 (interior - 1/8; single partitions widen the interiors) with four corner notches; edging offset 3/4 left / 3/4 right | Rev G.2 change | |||
| U10R | Center-bay shelf cores, bay 4 (notched) Shelf_U4_*_core | 08 | 4 | 34 3/8 | 9 11/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 8 1/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. LABEL layer carries the edging layout (not cut). | 1/4 ply spline groove front edge, over the edging length only | Front: U11 poplar 3/4 x 1 1/2 flush top, 32 1/2 long (opening less 1/16 each side), NOT full width: starts 3/4 in from the LEFT end of the core and stops 1 1/8 short of the RIGHT end (left/right as seen from the room, face side up) | Rev G.2: 31 1/4 -> 34 3/8 (interior - 1/8; single partitions widen the interiors) with four corner notches; edging offset 3/4 left / 1 1/8 right | Rev G.2 change; HANDED by edging position | |||
| U9R | Side-bay shelf cores, RIGHT bay 5 (notched) Shelf_U5_*_core | 08 | 4 | 32 1/4 | 9 11/16 | 3/4 / 0.720 | length | CUT_OUTSIDE includes four corner notches, each 3/4 deep along the length: rear notches from the back edge to 1 1/2, front notches from 8 1/16 to the front edge (1 5/8 long). They clear the 3/4 sawtooth standards with 1/16 each way. LABEL layer carries the edging layout (not cut). | 1/4 ply spline groove front edge, over the edging length only | Front: U11 poplar 3/4 x 1 1/2 flush top, 30 3/8 long (opening less 1/16 each side), NOT full width: starts 1 1/8 in from the LEFT end of the core and stops 3/4 short of the RIGHT end (left/right as seen from the room, face side up) | Rev G.2: 28 3/4 -> 32 1/4 (interior - 1/8; single partitions widen the interiors) with four corner notches; edging offset 1 1/8 left / 3/4 right | Rev G.2 change; HANDED by edging position | |||
| SP1 | Bay-top liner (soffit under the screen drawer), center bay 2 (X 35 5/8-69 3/8) Screen_pocket_liner_1 | 09 | 1 | 33 3/4 | 10 1/4 | 1/4 / 0.188 | length | Rev G: full-depth liner (no screen slot); Rev G.2: 33 -> 33 3/4 long (between cap and divider cores) | Rev G.2 change | ||||||
| SP2 | Bay-top liner (soffit under the screen drawer), center bay 3 (X 70 1/8-103 7/8) Screen_pocket_liner_2 | 09 | 1 | 33 3/4 | 10 1/4 | 1/4 / 0.188 | length | Rev G: full-depth liner (no screen slot); Rev G.2: 33 -> 33 3/4 long (between cap and divider cores) | Rev G.2 change | ||||||
| SP3 | Bay-top liner (soffit under the screen drawer), center bay 4 (X 104 5/8-138 3/8) Screen_pocket_liner_3 | 09 | 1 | 33 3/4 | 10 1/4 | 1/4 / 0.188 | length | Rev G: full-depth liner (no screen slot); Rev G.2: 33 -> 33 3/4 long (between cap and divider cores) | Rev G.2 change | ||||||
| T1 | Ceiling ladder plates Top_frame_ceiling_ladder | 10 | 2 | 87 1/2 | 6 1/2 | 3/4 / 0.720 | length | SCRIBE, trim on site: +1/2 wall end | VERIFY joists, Pc | model builds a rail-and-rung ladder instead (decision 6) | |||||
| T2 | Fascia web Top_frame_fascia_web | 10 | 2 | 87 1/2 | 12 1/4 | 3/4 / 0.720 | length | Fixings for the fixed upper frieze (positions not dimensioned) | SCRIBE, trim on site: +1/2 wall end | VERIFY Zc (width = Zc - 108 3/4) | Rev G: web starts at Z 108 (frieze joint 107 1/2 + 1/2): 13 1/4 -> 12 1/4 wide | Rev G change | |||
| C6.1 | Upper wall rail, piece 1 of 2 Upper_wall_rail_3/4x11 | 10 | 1 | 85 1/4 | 11 | 3/4 / 0.720 | length | Joint at X 87 (model rail X 1 3/4-172 1/4) | VERIFY substrate; anchors per substrate | decision 2; carries the drawer cheeks and the closed limit switch | |||||
| C6.2 | Upper wall rail, piece 2 of 2 Upper_wall_rail_3/4x11 | 10 | 1 | 85 1/4 | 11 | 3/4 / 0.720 | length | Joint at X 87 (model rail X 1 3/4-172 1/4) | VERIFY substrate; anchors per substrate | decision 2; carries the drawer cheeks and the closed limit switch | |||||
| DR1.L | Drawer cheek plate, left (with cable slot) Drawer_cheek_plate_L | 17 | 1 | 10 3/8 | 11 1/2 | 3/4 / 0.720 | width | CUT_OUTSIDE stepped outline (front edge 10 3/8 deep to 7 1/4 up, then 9 5/8); CUT_INSIDE slot 9 1/4 x 1/2, 1/4-9 1/2 from rear edge, 6-6 1/2 up (model Y 1-10 1/4, Z 106 1/2-107). Inside corners: 1/8 radius from the bit is fine. | Stands on the tower cap U4C (cheeks at X 33-33 3/4 and 140 1/4-141) and screws to the upper wall rail (rear edge). Slide cabinet member at Z 102 1/2-105 1/2, gear rack at Z 101-101 3/8 and the open stop block / limit switch at Z 106-106 1/2 on the INSIDE face (screw holes drilled to the hardware on site) | Rev G new part; Rev G.2: stands on tower cap U4C | |||||
| DR1.R | Drawer cheek plate, right Drawer_cheek_plate_R | 17 | 1 | 10 3/8 | 11 1/2 | 3/4 / 0.720 | width | CUT_OUTSIDE stepped outline (as DR1.L, no slot) | Stands on the tower cap U4C (cheeks at X 33-33 3/4 and 140 1/4-141) and screws to the upper wall rail (rear edge). Slide cabinet member at Z 102 1/2-105 1/2, gear rack at Z 101-101 3/8 and the open stop block / limit switch at Z 106-106 1/2 on the INSIDE face (screw holes drilled to the hardware on site) | Rev G new part | |||||
| DR2 | Carriage end plates Carriage_end_plate_L, _R | 17 | 2 | 10 1/8 | 6 1/2 | 3/4 / 0.720 | length | CUT_OUTSIDE includes an open U-notch from the BACK edge for the torque tube: 13/16 wide, centered 1 1/4 up from the bottom edge, running 29/32 in from the back edge (tube centerline 1/2 + 13/32) with a round end (model tube axis Y 1 5/8, Z 101 7/8). The flange bearing bolts over the notch on the inside face and carries the tube. Same part both ends (mirror on assembly). | Slide drawer member on the outside face; flange bearing bolted over the notch on the inside face; left plate carries the cable-carrier arm; drawer front screws through slotted holes (on site) | Rev G new part; tube notch replaces a bore that would sit 3/32 from the edge | |||||
| DR3.1 | Carriage top plate, piece 1 of 2 Carriage_top_plate | 17 | 1 | 51 3/4 | 10 1/8 | 1/2 / 0.470 | length | Screws down into both end plates and the spine; trips the closed limit switch at its rear edge | Top plate 103 1/2: two pieces, butt joint at X 87 over the aluminum spine (screwed to the spine) | Rev G new part (1/2 ply; model calls Baltic birch, brief: hardwood ply) | |||||
| DR3.2 | Carriage top plate, piece 2 of 2 Carriage_top_plate | 17 | 1 | 51 3/4 | 10 1/8 | 1/2 / 0.470 | length | Screws down into both end plates and the spine; trips the closed limit switch at its rear edge | Top plate 103 1/2: two pieces, butt joint at X 87 over the aluminum spine (screwed to the spine) | Rev G new part (1/2 ply; model calls Baltic birch, brief: hardwood ply) | |||||
| DR4 | Cable-carrier tray (left side bay cavity) Cable_carrier_tray | 17 | 1 | 9 1/4 | 2.4000 | 1/4 / 0.188 | length | Screwed to the outside face of the left cheek (DR1.L) at Z 104 3/8; carries the chain's lower run | Rev G new part | ||||||
| F7 | Upright locating splines (one per upright) | 04 | 6 | 2 | 1 | 1/4 / 0.188 | length | Rev G.2: 8 -> 6 (6 uprights: 2 end panels, 2 tower partitions, 2 divider cores) | Rev G.2 change |
Solid poplar (reference only, not in DXF)
| ID | Description | Qty | T | W | L | Notes | Rev G change / note | Flags |
|---|---|---|---|---|---|---|---|---|
| RB1 | Room base, 7 1/2, owner profile, field length (runs across the cabinets and returns on both side walls) | 1 | per owner profile | 7 1/2 | 174 across + side-wall returns (field length; miter the inside corners) | Matches the room's existing base (flat board to ~5, torus, fillet, ovolo cap to 7 1/2); painted cabinet color; nails to the P5 backer. Milled to match / supplied by owner - not CNC. Profile projections PROVISIONAL (photo only) | Rev G new: replaces plinth faces P3 and glue blocks P4 | Rev G new; owner supplies/mills |
| B1 | Lower hanging rails | 2 | 3/4 | 3 1/2 | 170 1/2 (X 1 3/4-172 1/4), 2 pcs per run | Rev G: lower rail at Z 8 1/4-11 3/4 (raised 3 1/2); runs between the outer box sides like the model; joint on a box side; VERIFY wall | Rev G.2: length 174 (+1/2) -> 170 1/2 to match the model | Rev G.2 change |
| B7.1 | Cupboard 1 shelf edging, flush top, full shelf width | 1 | 3/4 | 1 1/4 | 30 3/8 | 1/4 ply spline; quirk bead P3 | Rev G.1: full shelf width | Rev G.1 change |
| B8.1 | Cupboard 1 shelf rear rail | 1 | 3/4 | 3/4 | 28 3/4 | glued under core, between the rear notches | Rev G.1: opening - 1 3/4 | Rev G.1 change |
| B7.2 | Cupboard 2 shelf edging, flush top, full shelf width | 1 | 3/4 | 1 1/4 | 32 1/8 | 1/4 ply spline; quirk bead P3 | Rev G.1: full shelf width | Rev G.1 change |
| B8.2 | Cupboard 2 shelf rear rail | 1 | 3/4 | 3/4 | 30 1/2 | glued under core, between the rear notches | Rev G.1: opening - 1 3/4 | Rev G.1 change |
| B7.3 | Cupboard 3 shelf edging, flush top, full shelf width | 1 | 3/4 | 1 1/4 | 31 3/8 | 1/4 ply spline; quirk bead P3 | Rev G.1: full shelf width | Rev G.1 change |
| B8.3 | Cupboard 3 shelf rear rail | 1 | 3/4 | 3/4 | 29 3/4 | glued under core, between the rear notches | Rev G.1: opening - 1 3/4 | Rev G.1 change |
| B7.4 | Cupboard 4 shelf edging, flush top, full shelf width | 1 | 3/4 | 1 1/4 | 32 1/8 | 1/4 ply spline; quirk bead P3 | Rev G.1: full shelf width | Rev G.1 change |
| B8.4 | Cupboard 4 shelf rear rail | 1 | 3/4 | 3/4 | 30 1/2 | glued under core, between the rear notches | Rev G.1: opening - 1 3/4 | Rev G.1 change |
| B7.5 | Cupboard 5 shelf edging, flush top, full shelf width | 1 | 3/4 | 1 1/4 | 30 3/8 | 1/4 ply spline; quirk bead P3 | Rev G.1: full shelf width | Rev G.1 change |
| B8.5 | Cupboard 5 shelf rear rail | 1 | 3/4 | 3/4 | 28 3/4 | glued under core, between the rear notches | Rev G.1: opening - 1 3/4 | Rev G.1 change |
| F1 | Face frame end stiles | 2 | 3/4 | 2 1/2 finished (3 blank) | 27 1/4 | 1 mortises; VERIFY wall | Rev G: 30 3/4 -> 27 1/4 (face frame Z 7 1/2-34 3/4) | |
| F2 | Face frame stiles | 4 | 3/4 | 3 | 27 1/4 | 1 mortises; bead both arrises | Rev G: 30 3/4 -> 27 1/4 | |
| F3.1 | Face frame bottom rail, opening 1 | 1 | 3/4 | 2 1/2 | 32 1/2 | 1 tenons; sits on the room base line (Z 7 1/2-9 1/2 visible) | Rev G: raised 3 1/2 | |
| F4.1 | Face frame top rail, opening 1 | 1 | 3/4 | 2 | 32 1/2 | 1 tenons | ||
| F3.2 | Face frame bottom rail, opening 2 | 1 | 3/4 | 2 1/2 | 34 1/4 | 1 tenons; sits on the room base line (Z 7 1/2-9 1/2 visible) | Rev G: raised 3 1/2 | |
| F4.2 | Face frame top rail, opening 2 | 1 | 3/4 | 2 | 34 1/4 | 1 tenons | ||
| F3.3 | Face frame bottom rail, opening 3 | 1 | 3/4 | 2 1/2 | 33 1/2 | 1 tenons; sits on the room base line (Z 7 1/2-9 1/2 visible) | Rev G: raised 3 1/2 | |
| F4.3 | Face frame top rail, opening 3 | 1 | 3/4 | 2 | 33 1/2 | 1 tenons | Rev G: AV 1 5/8 rail -> 2 like the others | |
| F3.4 | Face frame bottom rail, opening 4 | 1 | 3/4 | 2 1/2 | 34 1/4 | 1 tenons; sits on the room base line (Z 7 1/2-9 1/2 visible) | Rev G: raised 3 1/2 | |
| F4.4 | Face frame top rail, opening 4 | 1 | 3/4 | 2 | 34 1/4 | 1 tenons | ||
| F3.5 | Face frame bottom rail, opening 5 | 1 | 3/4 | 2 1/2 | 32 1/2 | 1 tenons; sits on the room base line (Z 7 1/2-9 1/2 visible) | Rev G: raised 3 1/2 | |
| F4.5 | Face frame top rail, opening 5 | 1 | 3/4 | 2 | 32 1/2 | 1 tenons | ||
| F6 | Cove under ledge overhang | 1 | 1/2 | 1/2 | 174 (+1/2) | glued to face frame only; Rev G runs the full width | Rev G: AV gap removed | |
| D | Cupboard doors (stiles, rails, panels) | 10 | 7/8 | - | door body 22 5/8 tall | frame-and-panel; widths per Rev E D.side/D.2&4/D.center (15 5/32 / 16 1/32 / 15 21/32); bottom rail 2 3/4, top rail 2 1/4, stiles 2 1/4 | Rev G: height 26 1/8 -> 22 5/8 (door bottoms raised 3 1/2) | Rev G change |
| U1 | Upper hanging rails | 2 | 3/4 | 3 1/2 | 172 (X 1-173) | joints on a panel line; VERIFY wall | Rev G.2: run out to the end panels, X 1-173 | Rev G.2 change |
| U3F | Center divider faces (painted) | 2 | 3/4 | 2 1/4 | 64 7/16 | X 68 5/8-70 7/8 and 103 1/8-105 3/8, Y 11 1/4-12, Z 36-100 7/16; covers the 3/4 core and both sawtooth strips | Rev G.2 new | Rev G.2 new part |
| U7 | Stile faces, end | 2 | 3/4 | 2 1/2 finished (3 blank) | 64 1/2 | chamfer room side P4; VERIFY wall | ||
| U8 | Stile faces, principal | 2 | 3/4 | 3 | 64 7/16 | chamfer both P4; top Z 100 7/16 | Rev F delta row U8: 64.5 -> 64.4375 | |
| U11 | Upper shelf edging, flush top | 20 | 3/4 | 1 1/2 | 8 @ 30 3/8, 8 @ 32 1/2, 4 @ 32 1/8 | spans the visible opening less 1/16 each side (strips hidden behind the stiles/divider faces); 1/4 ply spline; quirk bead | Rev G.2: opening - 1/8 (core is wider than the edging) | Rev G.2 change |
| U12 | Upper shelf rear rails | 20 | 3/4 | 3/4 | 8 @ 30 5/8, 8 @ 32 3/4, 4 @ 32 | glued under core, between the rear notches | Rev G.2: interior - 1 3/4 | Rev G.2 change |
| U13 | Cleat keeper blocks | 0 | 1/4 | 1/4 | 2 | OMITTED in Rev G.1 (traditional cleats need no keepers) | Rev G.1: qty 50 -> 0 | Rev G.1 change: OMIT |
| S1R | Sawtooth standards, upper rear | 10 | 3/4 | 1 1/2 | 63 9/16 | Z 36 1/8-99 11/16, Y 1-2 1/2; handed | PROV. test bay | |
| S1F | Sawtooth standards, upper front | 10 | 3/4 | 2 1/16 | 63 9/16 | Z 36 1/8-99 11/16, Y 9 3/16-11 1/4 (run forward to the back of the stiles / divider faces); handed | Rev G.2: 1 1/2 -> 2 1/16 wide (strip runs forward to Y 11 1/4) | Rev G.2 change; PROV. test bay |
| S2 | Sawtooth standards, cupboards | 20 | 3/4 | 1 1/2 | 25 3/4 | Z 8 1/4-34; handed | Rev G: 29 1/4 -> 25 3/4 (cupboard floor raised 3 1/2) | PROV. test bay; Rev G change |
| S3 | Cleats, side bays (bars) | 16 | 3/4 | 1 | 7 9/16 | straight 3/4 x 1 bar, front to back between the two standards on one side; 1/2 tongue at each end (bottom 1/4 square, then sloped to match the tooth) seats in the teeth with 1/16 end play; shelf bears on its 3/4 top | Rev G.1: L-cleat 1 1/2 x 1 x 9 9/16 -> straight bar 3/4 x 1 | Rev G.1 change |
| S4 | Cleats, center bays (bars) | 24 | 3/4 | 1 | 7 9/16 | same as S3 | Rev G.1: L-cleat 1 1/2 x 1 x 9 9/16 -> straight bar 3/4 x 1 | Rev G.1 change |
| S5 | Cleats, cupboards (bars) | 10 | 3/4 | 1 | 9 5/16 | same as S3 | Rev G.1: L-cleat 1 1/2 x 1 x 11 5/16 -> straight bar 3/4 x 1 | Rev G.1 change |
| T3 | Plaster ground | 1 | 3/4 | 1 | 174 + returns (+1) | VERIFY ends | ||
| T4 | Upper frieze (fixed) | 3 | 3/4 | 5 1/2 | 33, 108, 33 (+1/2 end pieces) | Z 107 9/16-113 1/16; incised line Z 111 1/2; 1/16 paint-free joint below | Rev F.2/G: 7 -> 5 1/2 tall (frieze joint raised to 107 1/2) | Rev G change |
| T5 | Lower frieze, fixed ends | 2 | 3/4 | 7 | 32 31/32 (+1/2 wall end) | bead top edge; Z 100 1/2-107 1/2 | Rev F.2/G: 5 1/2 -> 7 tall | Rev G change |
| T6 | Drawer front (lower frieze, X 33 1/32-140 31/32) | 1 | 3/4 | 7 | 107 15/16 | bead top edge P5; plain back (no finger-pull rebate: the drawer is motorized); fixed to the carriage through vertically slotted holes. STOCK: one 10 ft 4/4 poplar board, no splice | Rev F.2/G: removable frieze (5 1/2) -> motorized drawer front (7 tall); Rev G.1: finger-pull rebate removed | Rev G change; owner decision 1: poplar |
| SP5 | Bay-top liner lips, center bays 2-4 (painted) | 3 | 3/4 | 7/16 | 33 3/4 | Glued ON TOP of the front 3/4 of liners SP1-SP3 (liner is full depth Y 1-11 1/4): lip Y 10 1/2-11 1/4, Z 100-100 7/16, full liner length, so no slot shows under the drawer front | Rev G.1 new | Rev G.1 new part |
| F5N.L | Countertop nosing, left section | 1 | 1 1/4 (5/4) | 1 1/2 | 70 1/4 (69 3/4 + 1/2 wall end) | carries R5/8 thumbnail; flush with ply core at top; glued + biscuited/splined; joints with the ply core sections | owner decision 11 (replaces Rev E F5 solid ledge) | |
| F5N.C | Countertop nosing, center section | 1 | 1 1/4 (5/4) | 1 1/2 | 34 1/2 | carries R5/8 thumbnail; flush with ply core at top; glued + biscuited/splined; joints with the ply core sections | owner decision 11 (replaces Rev E F5 solid ledge) | |
| F5N.R | Countertop nosing, right section | 1 | 1 1/4 (5/4) | 1 1/2 | 70 1/4 (69 3/4 + 1/2 wall end) | carries R5/8 thumbnail; flush with ply core at top; glued + biscuited/splined; joints with the ply core sections | owner decision 11 (replaces Rev E F5 solid ledge) | |
| X1 | Plaster cornice | - | - | - | - | by plasterer |
Splices
- P5.1 (87): Two 87 lengths, joint at X 87 (centered on the platform rail joint)
- P5.2 (87): Two 87 lengths, joint at X 87 (centered on the platform rail joint)
- C6.1 (85 1/4): Joint at X 87 (model rail X 1 3/4-172 1/4)
- C6.2 (85 1/4): Joint at X 87 (model rail X 1 3/4-172 1/4)
- DR3.1 (51 3/4): Top plate 103 1/2: two pieces, butt joint at X 87 over the aluminum spine (screwed to the spine)
- DR3.2 (51 3/4): Top plate 103 1/2: two pieces, butt joint at X 87 over the aluminum spine (screwed to the spine)
- T6 removable lower frieze: no splice. It stays one-piece poplar from a 10 ft board.
- SP4 front return (102): poplar, no splice. Buy 10 ft stock.
Decisions applied (2 Nov 2026)
D01_removable_frieze_T6= poplarD01_frieze_splice_at= NoneD02_upper_wall_rail_C6= plywoodD03_new_part_prefix= SPD04_platform_rail_len= 85.25D05_crossmember_qty= 15D06_ceiling_ladder= RevE_platesD09_box_bottom_joint= rabbetD09_dado_height= NoneD10_back_rabbets= FalseD11_countertop_nosing= 1.5D11_countertop_build= accept_1.19D12_av_box_from_model= FalseD13_hold_outside_box_widths= TrueD14_cnc_ledge_slots= TrueD15_spacer_pieces= 16D16_edge_grooves_shop= TrueD17_b33_vent_slots= FalseD18_plinth_backer_stock= 0500D19_top_plate_splice_at= 51.75
Checks
ACTUAL_THICKNESS=0.72 HALF=0.47 QUARTER=0.188 Pending decisions: == DXF re-read (ezdxf) == PASS DXF/parts/P1.F.dxf PASS DXF/parts/P1.R.dxf PASS DXF/parts/P2.dxf PASS DXF/parts/P5.1.dxf PASS DXF/parts/P5.2.dxf PASS DXF/parts/B2.1.dxf PASS DXF/parts/B3.1.dxf PASS DXF/parts/B4.1F.dxf PASS DXF/parts/B4.1B.dxf PASS DXF/parts/B6.1.dxf PASS DXF/parts/B5.1.dxf PASS DXF/parts/B2.2.dxf PASS DXF/parts/B3.2.dxf PASS DXF/parts/B4.2F.dxf PASS DXF/parts/B4.2B.dxf PASS DXF/parts/B6.2.dxf PASS DXF/parts/B5.2.dxf PASS DXF/parts/B2.3.dxf PASS DXF/parts/B3.3.dxf PASS DXF/parts/B4.3F.dxf PASS DXF/parts/B4.3B.dxf PASS DXF/parts/B6.3.dxf PASS DXF/parts/B5.3.dxf PASS DXF/parts/B2.4.dxf PASS DXF/parts/B3.4.dxf PASS DXF/parts/B4.4F.dxf PASS DXF/parts/B4.4B.dxf PASS DXF/parts/B6.4.dxf PASS DXF/parts/B5.4.dxf PASS DXF/parts/B2.5.dxf PASS DXF/parts/B3.5.dxf PASS DXF/parts/B4.5F.dxf PASS DXF/parts/B4.5B.dxf PASS DXF/parts/B6.5.dxf PASS DXF/parts/B5.5.dxf PASS DXF/parts/B9.dxf PASS DXF/parts/U5.dxf PASS DXF/parts/U6.dxf PASS DXF/parts/U6C.dxf PASS DXF/parts/F5.LU.dxf PASS DXF/parts/F5.LL.dxf PASS DXF/parts/F5.CU.dxf PASS DXF/parts/F5.CL.dxf PASS DXF/parts/F5.RU.dxf PASS DXF/parts/F5.RL.dxf PASS DXF/parts/U2E.dxf PASS DXF/parts/U2P.dxf PASS DXF/parts/U3.dxf PASS DXF/parts/U4C.dxf PASS DXF/parts/U4.dxf PASS DXF/parts/U9L.dxf PASS DXF/parts/U10L.dxf PASS DXF/parts/U10C.dxf PASS DXF/parts/U10R.dxf PASS DXF/parts/U9R.dxf PASS DXF/parts/SP1.dxf PASS DXF/parts/SP2.dxf PASS DXF/parts/SP3.dxf PASS DXF/parts/T1.dxf PASS DXF/parts/T2.dxf PASS DXF/parts/C6.1.dxf PASS DXF/parts/C6.2.dxf PASS DXF/parts/DR1.L.dxf PASS DXF/parts/DR1.R.dxf PASS DXF/parts/DR2.dxf PASS DXF/parts/DR3.1.dxf PASS DXF/parts/DR3.2.dxf PASS DXF/parts/DR4.dxf PASS DXF/parts/F7.dxf PASS DXF/PLY_0750.dxf PASS DXF/PLY_0500.dxf PASS DXF/PLY_0250.dxf == Sizes vs Rev G model == PASS B6.1 length: cut list 30.3750 vs model 30.3740 PASS B6.1 width: cut list 11.4375 vs model 11.4370 PASS B6.2 length: cut list 32.1250 vs model 32.1260 PASS B6.2 width: cut list 11.4375 vs model 11.4370 PASS B6.3 length: cut list 31.3750 vs model 31.3780 PASS B6.3 width: cut list 11.4375 vs model 11.4370 PASS B6.4 length: cut list 32.1250 vs model 32.1260 PASS B6.4 width: cut list 11.4375 vs model 11.4370 PASS B6.5 length: cut list 30.3750 vs model 30.3740 PASS B6.5 width: cut list 11.4375 vs model 11.4370 PASS Box 1 outside width: cut list 32.0000 vs model 32.0000 PASS B2.1 height: cut list 27.2500 vs model 27.2520 PASS B2.1 depth: cut list 13.2500 vs model 13.2520 PASS B5.1 back width: cut list 32.0000 vs model 32.0000 PASS B5.1 back height: cut list 27.2500 vs model 27.2520 PASS Box 2 outside width: cut list 33.7500 vs model 33.7520 PASS B2.2 height: cut list 27.2500 vs model 27.2520 PASS B2.2 depth: cut list 13.2500 vs model 13.2520 PASS B5.2 back width: cut list 33.7500 vs model 33.7520 PASS B5.2 back height: cut list 27.2500 vs model 27.2520 PASS Box 3 outside width: cut list 33.0000 vs model 33.0000 PASS B2.3 height: cut list 27.2500 vs model 27.2520 PASS B2.3 depth: cut list 13.2500 vs model 13.2520 PASS B5.3 back width: cut list 33.0000 vs model 33.0000 PASS B5.3 back height: cut list 27.2500 vs model 27.2520 PASS Box 4 outside width: cut list 33.7500 vs model 33.7520 PASS B2.4 height: cut list 27.2500 vs model 27.2520 PASS B2.4 depth: cut list 13.2500 vs model 13.2520 PASS B5.4 back width: cut list 33.7500 vs model 33.7520 PASS B5.4 back height: cut list 27.2500 vs model 27.2520 PASS Box 5 outside width: cut list 32.0000 vs model 32.0000 PASS B2.5 height: cut list 27.2500 vs model 27.2520 PASS B2.5 depth: cut list 13.2500 vs model 13.2520 PASS B5.5 back width: cut list 32.0000 vs model 32.0000 PASS B5.5 back height: cut list 27.2500 vs model 27.2520 PASS U9L length: cut list 32.2500 vs model 32.2520 PASS U9L width: cut list 9.6875 vs model 9.6890 PASS U9L edging offset left: cut list 0.7500 vs model 0.7520 PASS U9L edging offset right: cut list 1.1250 vs model 1.1260 PASS U10L length: cut list 34.3750 vs model 34.3740 PASS U10L width: cut list 9.6875 vs model 9.6890 PASS U10L edging offset left: cut list 1.1250 vs model 1.1260 PASS U10L edging offset right: cut list 0.7500 vs model 0.7480 PASS U10C length: cut list 33.6250 vs model 33.6220 PASS U10C width: cut list 9.6875 vs model 9.6890 PASS U10C edging offset left: cut list 0.7500 vs model 0.7480 PASS U10C edging offset right: cut list 0.7500 vs model 0.7480 PASS U10R length: cut list 34.3750 vs model 34.3740 PASS U10R width: cut list 9.6875 vs model 9.6890 PASS U10R edging offset left: cut list 0.7500 vs model 0.7480 PASS U10R edging offset right: cut list 1.1250 vs model 1.1260 PASS U9R length: cut list 32.2500 vs model 32.2520 PASS U9R width: cut list 9.6875 vs model 9.6890 PASS U9R edging offset left: cut list 1.1250 vs model 1.1260 PASS U9R edging offset right: cut list 0.7500 vs model 0.7520 PASS U2E height (end panel = overall tower panel object height): cut list 64.5000 vs model 64.5000 PASS U2E/U2P depth: cut list 10.2500 vs model 10.2520 PASS Tower panels overall X span (end panels 1-173): cut list 172.0000 vs model 172.0000 PASS U3 height: cut list 64.4375 vs model 64.4370 PASS U3 depth: cut list 10.2500 vs model 10.2520 PASS U3 thickness single 3/4: cut list 0.7500 vs model 0.7520 PASS U3F face width: cut list 2.2500 vs model 2.2480 PASS U3F face height: cut list 64.4375 vs model 64.4370 PASS U4C cap length: cut list 2.6250 vs model 2.6260 PASS U4C cap depth: cut list 10.2500 vs model 10.2520 PASS U4 length: cut list 31.2500 vs model 31.2520 PASS U4 depth: cut list 10.2500 vs model 10.2520 PASS U5 width: cut list 33.5000 vs model 33.5000 PASS U6 width: cut list 35.2500 vs model 35.2480 PASS U6C width: cut list 34.5000 vs model 34.5000 PASS U5/U6 height: cut list 64.5000 vs model 64.5000 PASS Shelf_U1_1 edging = opening - 1/8: cut list 30.3750 vs model 30.3740 PASS Shelf_U2_1 edging = opening - 1/8: cut list 32.5000 vs model 32.5000 PASS Shelf_U3_1 edging = opening - 1/8: cut list 32.1250 vs model 32.1260 PASS Shelf_U4_1 edging = opening - 1/8: cut list 32.5000 vs model 32.5000 PASS Shelf_U5_1 edging = opening - 1/8: cut list 30.3750 vs model 30.3740 PASS Upper hanging rail X 1-173: cut list 172.0000 vs model 172.0000 PASS SP1 length: cut list 33.7500 vs model 33.7480 PASS SP1 depth: cut list 10.2500 vs model 10.2520 PASS SP1 thickness (nominal 1/4): cut list 0.2500 vs model 0.2520 PASS SP2 length: cut list 33.7500 vs model 33.7480 PASS SP2 depth: cut list 10.2500 vs model 10.2520 PASS SP2 thickness (nominal 1/4): cut list 0.2500 vs model 0.2520 PASS SP3 length: cut list 33.7500 vs model 33.7480 PASS SP3 depth: cut list 10.2500 vs model 10.2520 PASS SP3 thickness (nominal 1/4): cut list 0.2500 vs model 0.2520 PASS T2 fascia height: cut list 12.2500 vs model 12.2480 PASS DR1.L depth: cut list 10.3750 vs model 10.3740 PASS DR1.L height: cut list 11.5000 vs model 11.5000 PASS DR1.L thickness (nominal 3/4): cut list 0.7500 vs model 0.7480 PASS DR2 depth vs end plate L: cut list 10.1250 vs model 10.1260 PASS DR2 height vs end plate L: cut list 6.5000 vs model 6.5000 PASS DR1.R depth: cut list 10.3750 vs model 10.3740 PASS DR1.R height: cut list 11.5000 vs model 11.5000 PASS DR1.R thickness (nominal 3/4): cut list 0.7500 vs model 0.7480 PASS DR2 depth vs end plate R: cut list 10.1250 vs model 10.1260 PASS DR2 height vs end plate R: cut list 6.5000 vs model 6.5000 PASS DR1.L left face X: cut list 33.0000 vs model 33.0000 PASS DR3 top plate total length: cut list 103.5000 vs model 103.5039 PASS DR3 top plate depth: cut list 10.1250 vs model 10.1260 PASS DR3 thickness (nominal 1/2): cut list 0.5000 vs model 0.5000 PASS DR4 tray length: cut list 9.2500 vs model 9.2480 PASS DR4 tray width: cut list 2.4000 vs model 2.4016 PASS P5 backer total length: cut list 174.0000 vs model 174.0000 PASS P5 backer height: cut list 7.3750 vs model 7.3740 PASS Room base top = BASE_H: cut list 7.5000 vs model 7.5000 PASS Face frame bottom = BASE_H: cut list 7.5000 vs model 7.5000 PASS Door body height (poplar list): cut list 22.6250 vs model 22.6260 PASS T4 upper frieze height: cut list 5.5000 vs model 5.5000 PASS T5 fixed lower frieze height: cut list 7.0000 vs model 7.0000 PASS T6 drawer front length: cut list 107.9375 vs model 107.9370 PASS S2 cupboard standard height: cut list 25.7500 vs model 25.7520 PASS SP5 lip 1 length: cut list 33.7500 vs model 33.7480 PASS SP5 lip 1 depth 3/4: cut list 0.7500 vs model 0.7520 PASS SP5 lip 1 height 7/16: cut list 0.4375 vs model 0.4370 PASS SP5 lip 2 length: cut list 33.7500 vs model 33.7480 PASS SP5 lip 2 depth 3/4: cut list 0.7500 vs model 0.7520 PASS SP5 lip 2 height 7/16: cut list 0.4375 vs model 0.4370 PASS SP5 lip 3 length: cut list 33.7500 vs model 33.7480 PASS SP5 lip 3 depth 3/4: cut list 0.7500 vs model 0.7520 PASS SP5 lip 3 height 7/16: cut list 0.4375 vs model 0.4370 PASS T2 fascia total (less scribe): cut list 174.0000 vs model 174.0000 PASS P1 rail length vs Platform_rail_front_1: cut list 85.2500 vs model 85.2480 PASS P1 rail height vs Platform_rail_front_1: cut list 7.3750 vs model 7.3740 PASS P1 rail length vs Platform_rail_front_2: cut list 85.2500 vs model 85.2520 PASS P1 rail height vs Platform_rail_front_2: cut list 7.3750 vs model 7.3740 PASS P1 rail length vs Platform_rail_rear_1: cut list 85.2500 vs model 85.2480 PASS P1 rail height vs Platform_rail_rear_1: cut list 7.3750 vs model 7.3740 PASS P1 rail length vs Platform_rail_rear_2: cut list 85.2500 vs model 85.2520 PASS P1 rail height vs Platform_rail_rear_2: cut list 7.3750 vs model 7.3740 PASS P2 crossmember depth: cut list 11.7500 vs model 11.7520 PASS P2 crossmember height: cut list 7.3750 vs model 7.3740 PASS F5.L length (less scribe, model joint gap allowed): cut list 69.7500 vs model 69.7402 PASS F5.C length (less scribe, model joint gap allowed): cut list 34.5000 vs model 34.4803 PASS C6 total: cut list 170.5000 vs model 170.5000 PASS B6.1 equals Rev G.1 width: cut list 30.3750 vs model 30.3750 PASS B6.2 equals Rev G.1 width: cut list 32.1250 vs model 32.1250 PASS B6.3 equals Rev G.1 width: cut list 31.3750 vs model 31.3750 PASS B6.4 equals Rev G.1 width: cut list 32.1250 vs model 32.1250 PASS B6.5 equals Rev G.1 width: cut list 30.3750 vs model 30.3750 PASS U9L equals Rev G.1 width: cut list 32.2500 vs model 32.2500 PASS U9R equals Rev G.1 width: cut list 32.2500 vs model 32.2500 PASS U10L equals Rev G.1 width: cut list 34.3750 vs model 34.3750 PASS U10R equals Rev G.1 width: cut list 34.3750 vs model 34.3750 PASS U10C equals Rev G.1 width: cut list 33.6250 vs model 33.6250 PASS B6.1 outline has four corner notches (12 vertices) PASS U9L outline has four corner notches (12 vertices) PASS U10L outline has four corner notches (12 vertices) PASS U10C outline has four corner notches (12 vertices) PASS U10R outline has four corner notches (12 vertices) PASS U9R outline has four corner notches (12 vertices) PASS Shelf_U1_1_cleat_L bar length (poplar list): cut list 7.5625 vs model 7.5630 PASS Shelf_U1_1_cleat_L bar thickness 3/4: cut list 0.7500 vs model 0.7520 PASS Shelf_U2_1_cleat_L bar length (poplar list): cut list 7.5625 vs model 7.5630 PASS Shelf_U2_1_cleat_L bar thickness 3/4: cut list 0.7500 vs model 0.7520 PASS Shelf_C1_cleat_L bar length (poplar list): cut list 9.3125 vs model 9.3110 PASS Shelf_C1_cleat_L bar thickness 3/4: cut list 0.7500 vs model 0.7480 PASS B2.1 rabbet width = ACTUAL_THICKNESS: cut list 0.7200 vs model 0.7200 PASS B2.2 rabbet width = ACTUAL_THICKNESS: cut list 0.7200 vs model 0.7200 PASS B2.3 rabbet width = ACTUAL_THICKNESS: cut list 0.7200 vs model 0.7200 PASS B2.4 rabbet width = ACTUAL_THICKNESS: cut list 0.7200 vs model 0.7200 PASS B2.5 rabbet width = ACTUAL_THICKNESS: cut list 0.7200 vs model 0.7200 PASS B3.3 solid panel: 0 internal features PASS B3.3 length (outside dims preserved): cut list 32.0600 vs model 32.0600 PASS B3.3 width (outside dims preserved): cut list 13.2500 vs model 13.2500 == Totals == PLY_0750: 108 pieces, 237.0 sq ft, 9.88 sheets at 75% yield PLY_0500: 7 pieces, 35.0 sq ft, 1.46 sheets at 75% yield PLY_0250: 20 pieces, 115.6 sq ft, 4.82 sheets at 75% yield